Efficiency FRP 1-100T/H Capacity Automatic Water Softener Systems And Continuous

Product Description:

The fully automatic water softener comes equipped with a comprehensive automatic control system that can be customized as per the user requirements. It can be installed as a single-tank or dual-tank system.

The entire system operates automatically, with one tank in use while the other serves as a backup. It features automatic tank switching which ensures continuous water supply. When the operating tank reaches its set water production capacity, it automatically goes into regeneration mode, and the backup tank takes over the operation. The entire softening system operates in a fully automatic mode, which is hassle-free for the user.

The operation of the softening tank includes several process stages: running, backwashing, brine suction, ion exchange, forward flushing, and standby. These stages are carried out automatically without any manual intervention.

The raw water flows through the resin tank containing ion exchange resin, which is equipped with an automatic control valve. The exchangeable ions Na+ in the resin undergo ion exchange with the cations (Ca2+, Mg2+) in the water, resulting in the water hardness of the softener outlet being ≤0.03mmol/L.

When the system reaches the set flow rate, the controller automatically initiates the regeneration process. The regeneration process consists of the following steps:

1. Backwashing: Water is directed upward through the bottom distributor to flush and loosen the resin bed, simultaneously removing accumulated suspended particles from the resin surface.
2. Brine Suction Regeneration: Saturated brine solution is injected into the resin tank through the brine injector after dilution to a concentration of 5-8%. The brine solution flows downward through the deactivated resin bed, regenerating the resin and restoring its original exchange capacity.
3. Exchange: The exchange process consists of two steps. In the first step, after the regeneration liquid is injected, there is still some regeneration brine in the upper space of the resin tank that has not participated in the regeneration process. To fully utilize this brine, clean water with the same flow rate as the regeneration liquid is used to thoroughly regenerate the uninvolved brine through the resin bed. This step is called exchange. In the second step, the regeneration waste liquid in the resin pores is displaced from the resin bed.
4. Forward Flushing: The purpose of forward flushing is to completely remove the residual regeneration waste liquid from the resin bed and clean it until the water meets the required standards.

The fully automatic water softener system is a dependable and cost-effective solution for households and commercial establishments that require soft water. It ensures hassle-free operation while providing high-quality and soft water, which is essential for a healthy life.

Features:

Our system boasts a high level of automation, ensuring the smooth and efficient operation of your water treatment processes. With this feature, you can rest assured that your water quality will remain consistent and stable.

In addition, our system is designed for high efficiency, engineered to optimize your water treatment process and minimize waste. This results in a system with low energy consumption and operating costs, saving you money in the long run.

Overall, our technology offers a comprehensive solution for your water treatment needs, ensuring both quality and cost-effectiveness.

High Automation Level

Our system boasts a high level of automation, ensuring the smooth and efficient operation of your water treatment processes. With this feature, you can rest assured that your water quality will remain consistent and stable.

Stable Water Quality

In addition to high automation level, our system is designed for high efficiency, engineered to optimize your water treatment process, resulting in stable water quality.

Low Energy Consumption and Operating Costs

Our system is designed to be energy-efficient, resulting in lower operating costs. This feature, combined with our high level of automation, offers a solution that is both cost-effective and efficient for your water treatment needs.

Technical Parameters:

1. Automatic control: The equipment features simple and reliable operation, with automatic control.

2. Strong adaptability: The equipment is designed with strong adaptability, capable of softening water with high hardness up to ≤15mmol/L to residual hardness ≤0.03mmol/L in a single pass.

3. Low operating costs: The equipment is designed with short regeneration time, low resin consumption, low salt consumption, stable water quality, and low operating costs.

4. Lightweight equipment: The equipment is designed with a compact and rational design, which makes it lightweight and requires a small footprint.

5. Easy installation: The complete machine is delivered from the factory, and installation is simple. Only the inlet and outlet pipes and power supply need to be connected to start water production.

Applications:

The automatic water softener is an essential tool for water treatment in various systems. It is used for circulating makeup water in steam boilers, hot water boilers, heat exchangers, steam condensers, air conditioning systems, and direct-fired equipment and systems. Additionally, it is widely used in domestic and industrial water treatment, including sectors such as food, electroplating, pharmaceuticals, chemicals, printing and dyeing, textiles, electronics, and pre-treatment for desalination systems.

The automatic water softener is an effective solution for water hardness in various applications. It is used in steam boilers to reduce mineral buildup and improve heat transfer efficiency. In hot water boilers, the softener helps prevent scale formation and prolongs the system's lifespan. Heat exchangers and steam condensers also benefit from the use of water softeners, as it reduces corrosion and minimizes the need for maintenance.

Moreover, the automatic water softener is essential in air conditioning systems, where it helps prevent scale formation and corrosion, and improve heat transfer efficiency. In direct-fired equipment and systems, it helps minimize mineral buildup and prolongs the lifespan of the system.

The automatic water softener is widely used in industrial water treatment, including the food industry, electroplating, pharmaceuticals, chemicals, printing and dyeing, textiles, and electronics. In these industries, the quality of water used in production processes is critical for maintaining product quality and efficiency. By using single or multi-stage water softeners, the hardness of produced water can be significantly reduced, ensuring better quality of water.

The automatic water softener is also used as pre-treatment in desalination systems. In these systems, water is treated to remove salt and other minerals, which can be challenging to accomplish without the use of a water softener. By using an automatic water softener as pre-treatment, the lifespan of the desalination system can be prolonged, and the efficiency can be improved.