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Papermaking Carbon Stainless Steel Steam Condensate Flash Tank With Fully Automatic Control
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xFeatures | Anti-cavitation, Energy-saving, Environmentally Friendly | Material | Carbon Steel, Stainless Steel |
---|---|---|---|
Application Fields | Papermaking, Chemical Industry, Food Industry, Pharmaceuticals, Grain And Oil Processing, Rubber Industry, Cotton Spinning, Printing And Dyeing, Wood Industry, And Other Industrial Enterprises With Steam Heating Systems For Closed-loop Condensate Water Rec | Recovery Capacity | 1-100T/H |
Control Mode | Fully Automatic Control, PLC Control | Drive Mode | Electric, Pneumatic |
Certifications | ISO9001 Quality System Certification | Working Pressure | 0.1-1.6MPa |
Highlight | steel steam condensate flash tank,papermaking steam condensate recovery,papermaking steam condensate flash tank |
Product Description:
The condensate water recovery device is designed to meet different user requirements, and can be steam-driven or electric-driven. The recovered condensate water can be directed back to the boiler or to a location specified by the user. The device is composed of various components such as a dedicated condensate water recovery pump, motor, recovery tank, cavitation elimination device, liquid level sensor, magnetic flip liquid level gauge, pressure gauge, filter, pressure regulating valve, blowdown valve, control panel, and more.
Steam condensate water enters the tank through a steam trap where steam and water are separated. When the liquid level sensor detects a high liquid level in the tank, it sends a signal to the control panel. The control panel then activates the condensate water recovery pump. The high-temperature condensate water and a small amount of secondary steam are transported into the water tank or the specified location designated by the customer, through the pump's cavitation elimination device and filter. This completes the entire process of recovering steam condensate water.
The control panel also ensures automatic operation of the recovery device by shutting off the pump via sending a low-level signal when the liquid level sensor detects a low level of condensate water in the tank. The dual pumps in backup mode operate automatically with automatic switching between them. Simply turning on the power enables the device to operate.
Model number | Recovery volume | Tank diameter | Equipment dimensions | Weight |
TLD-1T/H-A | 1T/H | 450 | 1300*500*1600 | 360kg |
TLD-2T/H-A | 2T/H | 500 | 1600*700*1600 | 550kg |
TLD-4T/H-A | 4T/H | 550 | 1500*600*1700 | 750kg |
TLD-6T/H-A | 6T/H | 600 | 1750*800*1700 | 880kg |
TLD-8T/H-A | 8T/H | 800 | 1800*900*2100 | 900kg |
TLD-10T/H-A | 10T/H | 1000 | 1900*1100*2200 | 980kg |
TLD-2T/H-B | 2T/H | 350 | 2300*500*1900 | 450kg |
TLD-4T/H-B | 4T/H | 450 | 2700*1100*2000 | 800kg |
TLD-6T/H-B | 6T/H | 550 | 2900*1200*2000 | 880kg |
TLD-8T/H-B | 8T/H | 800 | 3200*1300*2100 | 1000kg |
Features:
Anti-cavitation, energy-saving, environmentally friendly are features that are highly valued in modern systems and technologies.
Anti-cavitation refers to the ability of a system or technology to prevent the formation of cavities or bubbles in a fluid. This is important because cavitation can cause damage or inefficiencies in the system. By preventing cavitation, the system operates more smoothly and efficiently.
Energy-saving is another feature that is in high demand. In a world where energy resources are becoming more scarce and expensive, reducing energy consumption is important both economically and environmentally. Systems and technologies that can achieve the same or better results with lower energy consumption are highly desirable.
Finally, environmental friendliness is also a key feature in modern systems and technologies. With growing concerns about climate change and the impact of human activity on the planet, it is important to prioritize environmentally friendly solutions. Systems and technologies that minimize their environmental footprint through the reduction of emissions, waste or pollution are gaining popularity and acceptance.
Technical Parameters:
Anti-cavitation: The product incorporates an innovative cavitation elimination device to prevent pump cavitation. This allows the condensate water recovery system to operate under high temperature and sealed conditions without any issues.
Energy-saving and environmentally friendly: The product is designed to fully recover and utilize condensate water, which increases the boiler feed water temperature and improves boiler efficiency. This ultimately will save fuel by approximately 20% and water by approximately 20-80%. Additionally, it reduces investment and operating costs of water treatment equipment, and minimizes thermal and noise pollution. The product also mitigates environmental pollution by reducing emissions of smoke, dust, SO2, and NOx from secondary steam.
High automation: To achieve automated closed-loop water return operation, the product incorporates measures such as automatic control of pump operation, automatic switching between dual pumps, and automatic alarms.
Compact size: The product's compact and integrated design occupies less space. It is easy to transport, install and use, and reduces civil construction investment.
Simple structure: The system integrates various components such as flash tanks, rapid condensate water discharge devices, pressure balance devices, liquid level sensors, purifiers, cavitation elimination devices, and water storage tanks. The equipment achieves a series of intelligent program controls, such as automatic opening and closing, automatic alarms, automatic pressure regulation, and automatic switching of condensate water pumps. The product's good overall integrity makes it easy to install and maintain.
Flexible installation: The product can be installed at the beginning of the return water pipeline, or according to the layout of steam-using equipment. It can also be installed underground.
Applications:
The closed-loop condensate water recovery system is commonly utilized in various industrial sectors such as papermaking, chemical, petroleum, printing and dyeing, textile, brewing, rubber, among others, for steam heating systems. The system plays a crucial role in recovering condensate water efficiently.
Additionally, the closed-loop condensate water recovery system has diverse applications in civil buildings such as hotels, hospitals, and other establishment that operate on an indirect heat exchange system. The system offers convenient and efficient conversion of condensate water into a closed-loop recovery process, thus replacing traditional open condensate water tanks.